Chapter 16: Green Chemistry and Nanochemistry

In December 1959, at a meeting of physicists at Caltech, Richard Feynman gave a talk with an unusual title: “There’s Plenty of Room at the Bottom.” His question was simple and startling. Nothing in the laws of nature, he argued, forbids us from arranging atoms one at a time, exactly where we want them. If we could learn to do that, an enormous amount of information could be stored in an almost invisible space, and materials could be built to order rather than merely dug out of the ground. Most of his listeners treated the idea as an entertaining thought experiment. It was not. Within a few decades, the scanning tunnelling microscope made it possible not only to see individual atoms on a surface but to push them into chosen positions — one such arrangement, a ring of iron atoms on copper, appears later in this chapter.

While that world of the very small was opening up, chemists were facing a very different problem at the other end of the scale: entire industries producing useful substances along with mountains of hazardous waste. Their answer was not a bigger clean-up plant but a change in design — build the waste out of the reaction in the first place. This chapter follows both ideas: chemistry made cleaner, and chemistry made smaller.

Diagram

Fig. 16.0 – Split illustration: left half shows a factory redesigned for zero waste with a recycling arrow loop and a green leaf motif; right half shows a magnified view descending from a hand, to a human hair, to a red blood cell, to a cluster of atoms labelled 1–100 nm

NoteCuriosity Corner

Q1. Gold is a shining yellow metal that we recognise instantly. Why would a cube of only about a hundred gold atoms look red instead? Q2. A reaction can give a very good yield and still be a wasteful reaction. How is that possible? Q3. Bulk gold is famously unreactive — it does not rust or tarnish. So why do gold nanoparticles turn out to be excellent catalysts? Q4. Sodium metal melts at 371 K, but a cluster of about 1000 sodium atoms was found to melt near 288 K. Why should simply making a piece of a metal smaller change the temperature at which it melts? Q5. In a synthesis, chemists often protect a functional group and later remove that protection. The final product is correct, so why is this route still considered a poor choice by green chemistry?

Keep these questions in mind as you read — the chapter will give you everything you need to reason out each answer.

16.1 Introduction

  1. What do you mean by environment?
  2. Which are the factors affecting the environment?
  3. What is pollution? Which are the types of pollution?
  4. Why does it occur?

Chemistry has done a great deal to improve the quality of our lives. The medicines that cure us, the fertilizers that raise crop yields, the fuels that move vehicles, the plastics, dyes, detergents and fibres we use every day — all of these come from chemical knowledge put to work on a large scale.

Unfortunately, the same success has brought a cost with it. Our health and the global environment are now under threat. Along with a rapidly growing human population and the spread of industry since the industrial revolution, two problems stand out as major global concerns of the 21st century: the energy crisis and environmental pollution.

For a long time the usual response to pollution was to deal with it after it appeared — treat the effluent, scrub the chimney gas, bury or burn the waste. This is expensive, it is never complete, and it does nothing about the hazardous substances that were used inside the factory in the first place. To reduce the problems of the energy crisis and pollution, chemists therefore had to change the question they were asking: instead of “how do we clean this up?”, they began to ask “how do we design the process so that the harmful substance is never made at all?” This change of approach is called green chemistry, and the difference between the two strategies is summarised in FC 16.1.

Flowchart

FC 16.1 – Two responses to chemical pollution: conventional route: raw materials → process → product + hazardous waste → treatment plant / disposal → residual pollution; green route: redesigned choice of raw materials and conditions → process → product + little or no hazardous waste → nothing left to treat

What Green Chemistry Means

Green chemistry is an approach to chemistry that aims to maximize efficiency and to minimize hazardous effects on human health and the environment. Here “efficiency” does not only mean a high yield. It also means that as much as possible of the material we start with should end up in the product we want, that as little energy as possible should be spent, and that whatever does leave the process should be harmless.

The concept of green chemistry was coined by Paul T. Anastas.

NoteDefinition

Green Chemistry is the use of chemistry for pollution prevention by the environmentally conscious design of chemical products and processes that reduce or eliminate the use or generation of hazardous substances.

Read that definition carefully, because two words in it carry the whole idea. The word design tells us that green chemistry acts at the planning stage of a reaction or a product, not at the disposal stage. The word prevention tells us the goal is to stop the hazard from arising, not to manage it afterwards.

Q. If a factory installs an excellent effluent treatment plant and releases clean water, is it practising green chemistry?

A. Not by itself. Treating waste after it has been formed is pollution control, which is certainly better than releasing untreated effluent. Green chemistry goes one step earlier — it redesigns the process so that the hazardous effluent is not generated at all.

Conventional approach vs Green chemistry approach

Feature Conventional approach Green chemistry approach
Stage at which action is taken After the waste is formed While the process is being designed
Main aim Treat, store or dispose of waste safely Prevent the waste and the hazard from arising
Attitude to hazardous reagents Use them, then handle them carefully Replace them with safer alternatives wherever possible
Measure of success Yield of product, cost of treatment Yield, atoms used efficiently, energy spent, hazard avoided
Long-term cost Continuing cost of clean-up Lower waste, lower energy and lower clean-up cost
Why a Set of Principles Is Needed

Wanting a cleaner process is not the same as knowing how to build one. A chemist redesigning a synthesis has to make dozens of decisions — which starting material, which solvent, which catalyst, what temperature, how many steps — and each of these can make the process cleaner or dirtier.

For this reason, to reduce the impact of the energy crisis and pollution and to save natural resources, we need to implement the twelve principles of green chemistry enunciated by Paul Anastas wherever possible. These twelve principles, taken up one by one in Section 16.3, act as a checklist against which any chemical process can be judged and improved.

Paul T. Anastas (born on May 16, 1962) is the director of Yale University’s Center for Green Chemistry and Green Engineering. He is known as the father of green chemistry.

The redesign of industrial routes to common medicines shows what green thinking achieves in practice. The original commercial synthesis of ibuprofen, the familiar painkiller, ran through six steps, and a large share of the atoms taken in ended up as waste salts rather than as the drug. A later route, built around catalysis, reached the same molecule in three steps, so far more of the starting material left the plant as medicine and far less as waste. Notice that nothing was “cleaned up” here — the improvement came entirely from the design of the route.

A plant manufacturing a dye currently uses a toxic solvent, recovers 80% of it by distillation and sends the remaining 20% to an incinerator. The management proposes two options: (a) improving the incinerator, or (b) redeveloping the process in water. State which option follows the green chemistry approach and justify your choice using the definition of green chemistry.

16.2 Sustainable Development

Green chemistry plays an important role in sustainable development. In fact, the two ideas support each other: sustainable development sets the goal, and the twelve principles of green chemistry give chemists a practical way of reaching it. We can achieve sustainable development by adapting the twelve principles of green chemistry.

NoteDefinition

Sustainable development is development that meets the needs of the present, without compromising the ability of future generations to meet their own needs.

Read the definition as a balance between two claims. The people living today have real needs — food, medicines, fuel, housing, employment — and development must meet them. But the coal, petroleum, ores and clean water used to meet those needs are drawn from a limited stock, and whatever is used up or spoiled today is simply not available to anyone later. Development is sustainable only when both halves of that sentence are satisfied at the same time.

Sustainable development has continued to evolve as the idea of protecting the world’s resources. The pattern to be avoided is the straight line of take, make and throw away; the pattern to be aimed at is a loop, in which materials are used again and the environment is handed on undamaged. The two patterns are compared in FC 16.2.

Flowchart

FC 16.2 – Two patterns of resource use: linear pattern: extract raw material → manufacture → use → discard as waste → resource lost and environment burdened; circular (sustainable) pattern: extract raw material → manufacture with minimum waste → use → recover and recycle → back to manufacture, with only a small input of fresh raw material

Q. A process uses a cheap, plentiful raw material and causes no pollution today. Can we be sure it is sustainable?

A. Not automatically. Sustainability also asks whether the raw material will still be available for people in the future. If the material is being taken from a limited stock much faster than it can be replaced, the process meets present needs at the cost of future ones, and so it fails the definition even though it looks clean today.

Aluminium shows what sustainable practice can save. Extracting the metal from bauxite requires the electrolysis of molten alumina, which consumes a very large amount of electrical energy per kilogram of metal. Remelting clean aluminium scrap, on the other hand, needs only a small fraction of that energy, because the reduction has already been done once. Every recycled beverage can therefore saves both the ore and most of the energy — and the aluminium can be recycled again and again without losing its properties.

A company plans a new plant and is offered two designs for the same product. Design A has a lower installation cost but consumes a scarce mineral and releases a persistent pollutant. Design B costs more to install, uses an agricultural by-product as its raw material and releases only water vapour. Using the definition of sustainable development, state which design you would recommend and give two reasons for your choice.

16.3 Principles of Green Chemistry

The twelve principles listed below are the working tools of green chemistry. Each one points to a decision a chemist actually makes while planning a reaction — what to start with, what to dissolve it in, how hot to run it, how many steps to use, and what will happen to the product once it is thrown away. Taken together they form a checklist: the more of them a process satisfies, the greener it is.

Principle 1: Prevention of Waste

The first principle is the simplest and the most important. Priority should be given to the prevention of waste rather than to cleaning up and treating waste after it has been created.

NotePrinciple / Law

Prevention of waste or by-products: it is better to prevent waste from being formed than to treat or clean up waste once it has been created.

Illustration: The aim is to develop zero waste technology (ZWT). In terms of ZWT, in a chemical synthesis the waste product should be zero or minimum. Zero waste technology also aims to use the waste product of one system as the raw material for another system, so that nothing leaves the boundary of the industry as useless material.

For example: (1) bottom ash from a thermal power station can be used as a raw material for the cement and brick industry; (2) effluent coming out from the cleansing of machinery parts may be used as coolant water in a thermal power station.

Notice what has happened in both examples. The material has not been destroyed or buried — it has simply been redefined. What one plant calls waste, another plant calls feedstock, and the disposal problem disappears along with the cost of disposal.

Principle 2: Atom Economy

Yield tells us how much of the desired product we obtained compared with the maximum possible. It says nothing at all about how many atoms we had to bring into the flask to get it. Atom economy answers that second question.

NoteDefinition

Atom economy is a measure of the amount of atoms from the starting materials that are present in the useful products at the end of a chemical process.

Good atom economy means most of the atoms of the reactants are incorporated in the desired product, and only small amounts of unwanted by-products are formed — and hence there are lesser problems of waste disposal.

Illustration: The concept of atom economy gives the measure of the unwanted product produced in a particular reaction. It is calculated as

\[\%\ \text{atom economy} = \frac{\text{Formula weight of the desired product}}{\text{Sum of formula weights of all the reactants used in the reaction}} \times 100\]

Here “formula weight” means the mass of one formula unit in unified atomic mass units (u), obtained by adding the atomic masses of all the atoms in the formula. Every reactant that is consumed goes into the denominator, even the ones we normally think of as helpers.

percentage atom economy (a pure ratio expressed as a percentage, so it has no unit; the masses used in the numerator and denominator are formula weights in u, and the value can never exceed 100%)

For example: the conversion of butan-1-ol to 1-bromobutane.

\[\mathrm{CH_3CH_2CH_2CH_2OH} + \mathrm{NaBr} + \mathrm{H_2SO_4} \longrightarrow \mathrm{CH_3CH_2CH_2CH_2\!-\!Br} + \mathrm{NaHSO_4} + \mathrm{H_2O}\]

\[\%\ \text{atom economy} = \frac{\text{mass of }(4\mathrm{C} + 9\mathrm{H} + 1\mathrm{Br})\ \text{atoms}}{\text{mass of }(4\mathrm{C} + 12\mathrm{H} + 5\mathrm{O} + 1\mathrm{Br} + 1\mathrm{Na} + 1\mathrm{S})\ \text{atoms}} \times 100\]

\[= \frac{137\ \text{u}}{275\ \text{u}} \times 100 = 49.81\ \%\]

The numerator counts only the atoms that appear in the desired product, 1-bromobutane. The denominator counts every atom supplied by butan-1-ol, sodium bromide and sulphuric acid together. Fewer than half the atoms brought into this reaction end up in the product we wanted; the rest leave as sodium hydrogen sulphate and water.

Q. Suppose this reaction is carried out so carefully that the yield of 1-bromobutane is 100%. Does the atom economy improve?

A. No. Yield and atom economy are two independent measures. Yield asks how much of the possible product was actually collected; atom economy asks what fraction of the atoms fed in could ever have been in the product. Even at a perfect yield, the sodium, the sulphur and the oxygen atoms were never going to end up in 1-bromobutane, so the atom economy stays 49.81%.

Q2. A reaction can give a very good yield and still be a wasteful reaction. How is that possible?

A. Because a high yield can be obtained from a reaction with poor atom economy. In the preparation of 1-bromobutane above, only 137 u out of every 275 u of reactant material is capable of ending up in the product — under half. Even a 100% yield would send the remaining atoms out as sodium hydrogen sulphate and water. Wastefulness is decided by which atoms the equation allows into the product, not by how efficiently we collect that product.

Ethene is manufactured by dehydrating ethanol. Calculate the percentage atom economy for ethene in this preparation.

\[\mathrm{C_2H_5OH} \xrightarrow{\ \text{conc. } \mathrm{H_2SO_4},\ 443\ \text{K}\ } \mathrm{C_2H_4} + \mathrm{H_2O}\]

First decide what goes into the denominator. Concentrated sulphuric acid is regenerated at the end and is not consumed, so it is a catalyst, not a reactant, and it is left out. The only reactant consumed is ethanol.

Formula weight of the desired product, \(\mathrm{C_2H_4}\):

\[(2 \times 12) + (4 \times 1) = 28\ \text{u}\]

Formula weight of the reactant, \(\mathrm{C_2H_5OH}\):

\[(2 \times 12) + (6 \times 1) + 16 = 46\ \text{u}\]

\[\%\ \text{atom economy} = \frac{28\ \text{u}}{46\ \text{u}} \times 100 = 60.87\ \%\]

The lost 39.13% leaves as water. Since water is harmless, this reaction is not damaging — but the calculation still shows that nearly two-fifths of the ethanol mass never becomes ethene, which is why elimination reactions can never reach 100% atom economy.

Methanol can be prepared by the hydrolysis of bromomethane:

\[\mathrm{CH_3Br} + \mathrm{NaOH} \longrightarrow \mathrm{CH_3OH} + \mathrm{NaBr}\]

Calculate the percentage atom economy for methanol. (Atomic masses: C = 12, H = 1, O = 16, Na = 23, Br = 80.)

Principle 3: Less Hazardous Chemical Synthesis

Designed chemical reactions and synthesis routes should be as safe as possible, so that we can avoid the formation of hazardous waste from chemical processes.

NotePrinciple / Law

Less hazardous chemical synthesis: wherever practicable, a synthetic route should be designed to use and generate substances that possess little or no toxicity to human health and the environment.

Illustration: Earlier, DDT (dichlorodiphenyltrichloroethane) was used as an insecticide, and it was effective in controlling diseases like typhoid and malaria carried by mosquitoes. It was later realized that DDT is harmful to living things. Nowadays benzene hexachloride (BHC) is used as an insecticide. One of the isomers of BHC, the γ-isomer (gamma), is called gammexane or lindane.

The insecticidal power of DDT was discovered by the Swiss chemist Paul Müller in the late 1930s, and the compound went on to save enormous numbers of lives from insect-borne disease during and after the Second World War. Müller received the Nobel Prize in Physiology or Medicine in 1948 for the discovery. Only later did it become clear that DDT is very stable, dissolves in fat and therefore accumulates in living tissue — the very stability that made it long-lasting in the field made it a long-lasting problem in the environment. Few substances illustrate so sharply why “effective” and “safe” are separate questions.

Principle 4: Designing Safer Chemicals

This principle is quite similar to the previous one. The aim is to develop products that are less toxic, or which require less toxic raw materials.

NotePrinciple / Law

Designing safer chemicals: chemical products should be designed so that they perform the function they are meant to perform while showing minimum toxicity.

Illustration: In chemical industries, workers are exposed to a toxic environment. In order to prevent the workers from exposure to toxicity, we should think of designing safer chemicals.

For example, adipic acid is widely used in the polymer industry. Benzene is the starting material for the synthesis of adipic acid, but benzene is carcinogenic, and benzene, being a volatile organic compound (VOC), pollutes air. In green technology developed by Drath and Frost, adipic acid is enzymatically synthesised from glucose.

The change here is worth noticing: the product, adipic acid, is exactly the same molecule as before. What has been made safer is the raw material and the route — a sugar and an enzyme in place of a carcinogenic hydrocarbon.

Principle 5: Use of Safer Solvents and Auxiliaries

Choose the safer solvent available for any given step of a reaction. Minimize the total amount of solvents and auxiliary substances used, as these make up a large percentage of the total waste created.

NotePrinciple / Law

Use of safer solvents and auxiliaries: the use of auxiliary substances such as solvents and separating agents should be made unnecessary wherever possible, and harmless when used.

Illustration: The main aim behind this principle is to use green solvents — for example, water and supercritical \(\mathrm{CO_2}\) in place of volatile halogenated organic solvents such as \(\mathrm{CH_2Cl_2}\), \(\mathrm{CHCl_3}\) and \(\mathrm{CCl_4}\), for chemical synthesis and other purposes.

Solvents are chemicals that dissolve solutes and form solutions, and they facilitate many reactions. Water is a safe, benign solvent, while dichloromethane is hazardous. The use of toxic solvents affects millions of workers every year and has implications for consumers and for the environment as well.

Many solvents are used in high volumes and many of them are volatile organic compounds. Their use creates large amounts of waste, air pollution and other health impacts. Finding safer, more efficient alternatives, or removing solvents altogether, is one of the best ways to improve a process or a product.

supercritical carbon dioxide (above its critical temperature and pressure, \(\mathrm{CO_2}\) becomes a supercritical fluid that flows like a gas but dissolves substances like a liquid → it needs pressurised equipment, but no heating with volatile solvents → used as a replacement for halogenated solvents in extraction and synthesis; when the pressure is released it simply evaporates away, leaving no solvent residue in the product)

Water vs dichloromethane vs supercritical CO₂ as reaction media

Feature Water Dichloromethane (\(\mathrm{CH_2Cl_2}\)) Supercritical \(\mathrm{CO_2}\)
Nature Safe and benign Hazardous, volatile halogenated compound Non-toxic, non-flammable fluid
Effect on air quality None Escapes as a volatile organic compound Does not add a new pollutant to the process
Removal from product Evaporation or drying Distillation, and the vapour must be contained Evaporates on releasing the pressure, leaving no residue
Chief limitation Many organic compounds do not dissolve in it Toxicity and emission Needs high-pressure equipment
Principle 6: Design for Energy Efficiency

Chemical synthesis should be designed to minimize the use of energy. It is better to minimize the energy by carrying out reactions at room temperature and pressure.

NotePrinciple / Law

Design for energy efficiency: the energy requirement of a chemical process should be recognised for its environmental and economic impact and should be minimized, preferably by running reactions at ambient temperature and pressure.

This can be achieved by the use of a proper catalyst, the use of micro-organisms for organic synthesis, the use of renewable materials, and so on.

Illustration: A biocatalyst can work at ambient conditions. Similarly, in chemical synthesis, refluxing conditions require less energy, improving the technology of the heating system, using microwave heating, and so on.

The reason energy matters so much is that most industrial heat and electricity still comes from burning fuel. A reaction that runs at room temperature rather than at 500 K is therefore not only cheaper — it also releases less carbon dioxide into the atmosphere, even though no carbon dioxide appears anywhere in its equation.

Q. A catalyst is said to save energy. Does it do this by lowering the enthalpy change of the reaction?

A. No. A catalyst provides an alternative path with a lower activation energy, so the reaction reaches a workable rate at a lower temperature. The enthalpy change between reactants and products is fixed by their energies and is not altered by the catalyst; what the catalyst changes is the height of the barrier on the way.

Principle 7: Use of Renewable Feedstocks

The perspective of this principle is largely towards petrochemicals. Use chemicals which are made from renewable (plant-based) sources rather than from other sources — for example, crude oil.

NotePrinciple / Law

Use of renewable feedstocks: a raw material or feedstock should be renewable rather than depleting, whenever this is technically and economically practicable.

Illustration: Overexploitation of non-renewable feedstocks will deplete the resources, and future generations will be deprived of them. Moreover, the use of these non-renewable resources puts a burden on the environment.

On the other hand, the use of renewable resources — for example agricultural or biological products — ensures the sharing of resources by future generations. This practice generally does not put much burden on the environment. The products and waste from such feedstocks are generally biodegradable.

This principle is where green chemistry and sustainable development meet most directly, because a renewable feedstock is grown again within a human lifetime, while crude oil is not.

Principle 8: Reduce Derivatives (Minimization of Steps)

A commonly used technique in organic synthesis is the use of a protecting or blocking group. A protecting group is attached to a sensitive functional group so that it survives untouched while some other part of the molecule is altered; afterwards it must be removed again.

Unnecessary derivatization — for example, the installation and removal of protecting groups — should be minimized or avoided if possible, because such steps require additional reagents and can generate waste.

NotePrinciple / Law

Reduce derivatives: unnecessary derivatization such as the use of blocking or protecting groups should be minimized or avoided, since such steps need extra reagents and generate extra waste.

Illustration: In organic synthesis, we very often need protection of some functional groups, and finally we again need their deprotection. This is explained in the following example of the synthesis of m-hydroxybenzoic acid from m-hydroxybenzaldehyde, drawn in Fig. 16.16.

Diagram

Fig. 16.16 – Three-step synthesis of m-hydroxybenzoic acid from m-hydroxybenzaldehyde: benzene ring with CHO and OH groups in meta positions → arrow labelled C₆H₅CH₂Cl, “protection of –OH group” → ring with CHO and OCH₂C₆H₅ → arrow labelled [O] → ring with COOH and OCH₂C₆H₅ → downward arrow labelled “deprotection of OH group” → ring with COOH and OH, labelled (m-hydroxybenzoic acid)

The oxidation of the –CHO group to –COOH is the only step that was actually wanted. The first and third steps exist only to keep the phenolic –OH group out of the way while the oxidation is carried out, and the sequence is summarised in FC 16.3.

Flowchart

FC 16.3 – Protection–reaction–deprotection sequence: m-hydroxybenzaldehyde → protection of –OH using C₆H₅CH₂Cl → protected aldehyde (OCH₂C₆H₅) → oxidation with [O] → protected acid → deprotection of the OH group → m-hydroxybenzoic acid; side note: only the oxidation step changes the target functional group, the other two steps are extra

Obviously, in such cases the atom economy is also less, because each extra step brings in reagents whose atoms never appear in the final product. The green chemistry principle aims to develop methodology where unnecessary steps should be avoided; if practicable, biocatalytic reactions very often need no protection of a selective group, since an enzyme attacks only the group it is designed to act on.

Q5. In a synthesis, chemists often protect a functional group and later remove that protection. The final product is correct, so why is this route still considered a poor choice by green chemistry?

A. Because the correctness of the product is not the only test. Protection and deprotection are two extra steps that consume extra reagents, extra solvent and extra energy, and every atom of those reagents leaves the process as waste rather than as product. The atom economy therefore falls, and so does the overall efficiency, even though the final molecule is exactly the one intended. A route that reaches the same product without protecting anything — for instance a biocatalytic oxidation that acts only on the –CHO group — is greener for that reason.

Principle 9: Use of Catalysis

The use of a catalyst in a chemical reaction speeds up its rate. A catalyst helps to increase selectivity, minimize waste, and reduce reaction times and energy demands.

NotePrinciple / Law

Use of catalysis: catalytic reagents, used in small amounts and capable of acting repeatedly, are superior to stoichiometric reagents that are consumed in the reaction.

The word “selectivity” carries a lot of weight here. A well-chosen catalyst pushes the reaction towards one product rather than a mixture, which means less separation work afterwards and less material discarded as the wrong product. And because a catalyst is regenerated, a small quantity serves through the whole run instead of being consumed batch after batch.

Complete the chart.

Reaction Name of catalyst used
1. Hydrogenation of oil (hardening) …………………
2. Haber’s process for the manufacture of ammonia …………………
3. Manufacture of HDPE polymer …………………
4. Manufacture of \(\mathrm{H_2SO_4}\) by the contact process …………………
5. Fischer–Tropsch process (synthesis of gasoline) …………………
Principle 10: Design for Degradation

Design chemicals that degrade and can be discarded easily. Ensure that both the chemicals and their degradation products are not toxic, bioaccumulative or environmentally persistent.

NotePrinciple / Law

Design for degradation: chemical products should be designed so that at the end of their useful life they break down into harmless substances and do not persist in the environment.

Three words in that statement need unpacking. A persistent substance stays chemically unchanged in soil or water for years. A bioaccumulative substance builds up inside the bodies of living organisms faster than it is removed, so its concentration rises as it passes up a food chain. A substance that is both persistent and bioaccumulative causes damage far from where it was used, and long after it was used.

Illustration: The aim behind this principle is that the waste product should degrade automatically to clean the environment. Thus, biodegradable polymers and pesticides are always preferred. To make separation easier for the consumer, an international plastic recycle mark is printed on larger items, as shown in Fig. 16.17.

Diagram

Fig. 16.17 – The seven international plastic recycling codes: the triangular chasing-arrows symbol with the numbers 1 to 7 inside, labelled PETE, HDPE, V (PVC), LDPE, PP, PS and Other, arranged around a central label “Household plastics”

Use this chart to sort plastic materials in daily life.

Code Polymer Used in Status Is recycled to make
1 PETE or PET (polyethylene terephthalate) Microwavable food trays; salad dressing, soft drink, water and beer bottles Hard to clean; absorbs bacteria and flavours; avoid reusing Carpet, furniture, new containers, polar fleece
2 HDPE (high density polyethylene) Household cleaner and shampoo bottles Transmits no known chemicals into food Detergent bottles, fencing, floor tiles, pens
3 V or PVC (vinyl) Cooking oil bottles, clear food packaging, mouthwash bottles Believed to contain phthalates that interfere with hormonal development; avoid Cables, mudflaps, panelling, roadway gutters
4 LDPE (low density polyethylene) Bread and shopping bags, carpet, clothing, furniture Transmits no known chemicals into food Envelopes, floor tiles, lumber, trash-can liners
5 PP (polypropylene) Ketchup bottles, medicine and syrup bottles, drinking straws Transmits no known chemicals into food Battery cables, brooms, ice scrapers, rakes
6 PS (polystyrene) Disposable cups and plates, egg cartons, take-out containers Believed to leach styrene, a possible human carcinogen, into food; avoid Foam packaging, insulation, light switchplates, rulers
7 Other (miscellaneous) 3- and 5-gallon water jugs, nylon, some food containers Contains bisphenol A, which has been linked to heart disease and obesity; avoid Custom-made products

Does plastic packaging affect the food it wraps? Phthalates leach into food through packaging, so you should avoid microwaving food or drinks in plastic, should not use plastic cling wrap, and should store food in glass containers whenever possible. Try to avoid pre-packaged and processed food, so that you reduce your exposure to the harmful effects of plastic.

Principle 11: Real-time Analysis for Pollution Prevention

Analytical methods need to be further developed to allow for real-time, in-process monitoring and control prior to the formation of hazardous substances.

NotePrinciple / Law

Real-time analysis for pollution prevention: analytical methods should allow continuous, in-process monitoring so that the formation of hazardous substances is detected and controlled before it occurs.

Illustration: Analytical methodologies should be developed or modified so that continuous monitoring of manufacturing and processing units is possible. This is very much important for the chemical industries and for nuclear reactors.

The phrase “real-time” is the key. Testing a sample in the laboratory after the batch is finished tells us what went wrong; a sensor reading the reaction mixture continuously lets the operator correct the temperature or the feed rate while the batch is still running, before a hazardous substance has had a chance to build up.

Principle 12: Safer Chemistry for Accident Prevention

We need to develop chemical processes that are safer and that minimize the risk of accidents.

NotePrinciple / Law

Safer chemistry for accident prevention: the substances and the physical form of the substances used in a process should be chosen so as to minimize the possibility of chemical accidents, including explosions, fires and releases to the environment.

Illustration: The substances to be used in a chemical reaction should be selected in such a way that they can minimize the occurrence of chemical accidents, explosions, fire and emission. For example, if the chemical process works with gaseous substances, then the possibility of accidents including explosion is relatively higher compared to a system working with non-volatile liquid and solid substances.

The reason is physical rather than chemical. A gas expands to fill whatever space it escapes into and mixes rapidly with air, so a leak spreads within seconds; a non-volatile liquid or a solid stays broadly where it was spilt and can be contained.

The same reasoning governs laboratory practice. Volatile flammable liquids such as diethyl ether must never be heated over a naked flame or an open hot plate, because the vapour is denser than air, travels along the bench top and can be ignited at a distance from the container. A water bath or an electrically heated mantle removes the ignition source entirely, which is prevention by design rather than by caution.

For each situation below, name the principle of green chemistry that is being applied, and give one line of justification.

(a) A dye works replaces a benzene-based solvent with water for the same reaction step.

(b) A pesticide is redesigned so that it breaks down in soil within a few weeks instead of persisting for years.

(c) An industry installs sensors that report the concentration of a toxic intermediate continuously while the reactor is running.

(d) A synthesis using an enzyme is developed so that a protecting group is no longer needed.

16.4 The Role of Green Chemistry

The green chemistry approach begins with an honest observation about the planet. The Earth does have a natural capacity for dealing with much of the waste and pollution that society generates — rivers dilute, soil bacteria break down organic matter, and the atmosphere disperses and oxidises many gases. It is only when that capacity is exceeded that we become unsustainable.

This is why the question is never simply “is this substance harmful?” but “how much of it are we releasing, and can the environment still handle that much?” Once the rate of release runs ahead of the rate at which nature can absorb and break down the material, the excess accumulates — and accumulation is what turns a discharge into pollution. The two possibilities are set out in FC 16.4.

Flowchart

FC 16.4 – Assimilative capacity of the environment: waste released into air, water or soil → compare with the natural rate of dispersal and breakdown → branch: if rate of release ≤ natural capacity → waste is degraded, no build-up, system stays sustainable; if rate of release > natural capacity → excess accumulates → pollution, damage to health and ecosystems, unsustainable

Q. If nature can break down waste by itself, why should a chemist bother to prevent waste at all?

A. Because nature’s capacity is limited in two ways. It can only handle a certain quantity per unit time, and it can only handle substances it is able to break down. A persistent synthetic compound may not be attacked by soil organisms at all, so no amount of waiting will remove it. Prevention at the design stage is the only response that works for both limits.

What Green Chemistry Sets Out to Do

The purpose of green chemistry is to promote innovative chemical technologies that reduce or eliminate the use or generation of hazardous substances in the design, manufacture and use of chemical products. Notice that all three stages are named — the hazard is examined when the product is being planned, when it is being made, and when it is finally used by a consumer.

Green chemistry helps to reduce capital expenditure and to prevent pollution. A plant that generates little hazardous waste needs less treatment machinery, less storage for hazardous material and less expenditure on disposal, so cleaner design is usually cheaper design in the long run.

Green chemistry incorporates pollution prevention practices in the manufacture of chemicals, and promotes pollution prevention and industrial ecology. Industrial ecology means treating a group of industries the way we treat a natural ecosystem, in which the output of one organism becomes the input of another, so that materials keep circulating instead of piling up.

In short, green chemistry is a new way of looking at chemicals and at their manufacturing processes, in order to minimize any negative environmental effects. Right now the green chemistry revolution is only beginning, and it is an exciting time, with new challenges for chemists involved with the discovery, manufacture and use of chemicals.

Two Global Problems It Addresses

Green chemistry helps to protect the presence of ozone in the stratosphere, which is essential for the survival of life on the Earth. The stratospheric ozone layer absorbs a large part of the ultraviolet radiation coming from the Sun, and this radiation would otherwise damage living tissue. Substances that reach the stratosphere and destroy ozone therefore have to be designed out of use altogether, which is exactly what green chemistry asks of a product designer.

Green chemistry is also useful in controlling the greenhouse effect, that is, global warming. Gases such as carbon dioxide allow sunlight to pass through the atmosphere but absorb the heat radiated back from the Earth’s surface, so a rising concentration of these gases raises the average surface temperature. Processes that use less energy release less of these gases, which is why the energy-efficiency principle matters far beyond the walls of the factory.

So we should think about saving the environment and saving the Earth.

The ozone story shows how a substance can be judged safe and still be dangerous. Chlorofluorocarbons were introduced as refrigerants precisely because they are non-toxic, non-flammable and chemically unreactive — the qualities that make a compound safe to handle in a kitchen. In the 1970s, Mario Molina and F. Sherwood Rowland argued that this same unreactivity lets CFC molecules survive long enough to drift into the stratosphere, where ultraviolet light breaks them apart and the released chlorine atoms destroy ozone. Molina and Rowland, together with Paul Crutzen, received the Nobel Prize in Chemistry in 1995, and the Montreal Protocol of 1987 began the worldwide phase-out of these compounds.

Industrial ecology can be seen in any large thermal power station fitted with flue-gas desulphurisation. The sulphur dioxide in the exhaust gas is passed through a slurry of limestone or lime, and instead of being vented it is converted into calcium sulphate — gypsum — which is sold to the cement and plasterboard industries. A pollutant leaves the chimney as a raw material for another industry, and the acid rain it would have caused is prevented rather than treated.

The recovery of the ozone layer after the phase-out of these gases is one of the clearest tests of whether such action works, and Fig. 16.18 shows the record.

Diagram

Fig. 16.18 – Line graph with year on the x-axis (1980 to the present) and two curves: global emission of ozone-depleting substances (falling sharply after 1987) and measured stratospheric ozone level (falling to a minimum, then slowly recovering); mark the year of the Montreal Protocol with a vertical dashed line

emission of ozone-depleting substances and stratospheric ozone levels over time, Fig. 16.18 (In which period is the ozone level falling fastest? How long after emissions begin to fall does the ozone level begin to recover, and what does that delay tell you about the lifetime of these molecules in the atmosphere? Would treating the gases after release have produced the same result as stopping their manufacture?)

A factory discharges an organic effluent into a river. For twenty years the river water downstream remained fit for use, but after the plant doubled its output the water became foul and fish began to die, although the effluent itself was not changed in composition. Explain this observation using the idea of the natural capacity of the environment, and state which single principle of green chemistry the factory should have applied first.

16.5 Introduction to Nanochemistry

  1. What are the shapes of a bacillus and a coccus? (Refer to the relevant chapter from Biology, Std. XI)
  2. Which instrument is used to observe cells? (Refer to chapter 5 from Biology, Std. XI)
  3. What is the size range of molecules of lipids and proteins?

From the clothes and sunglasses you wear to computer hard drives and even cleaning products, nanotechnology plays a big role in the manufacture of many materials. We have been using lasers in DVD and CD players for a long time, and these contain nanosize components.

Look at Fig. 16.1, which shows comparative scales running from macro-materials all the way down to atoms.

Diagram

Fig. 16.1 – Horizontal logarithmic scale in nm from 0.1 to 100,000,000, with objects placed along it: water molecule, glucose, antibody, virus, bacteria, cancer cell, a printed period, tennis ball

Also observe Fig. 16.2, which depicts materials found in nature as well as devices that are man-made.

Diagram

Fig. 16.2 – Scale of nanomaterials from 10⁻² m down to 10⁻⁷ m, with labelled examples at each level: ant 5 mm, dust mite 200 µm, human hair 10–50 µm wide, microelectromechanical devices 10–100 µm, red blood cells 2–5 µm wide, quantum corral of 48 iron atoms on a copper surface (14 nm corral diameter), DNA 2–12 nm diameter, carbon nanotube 2 nm diameter

In both figures, some objects — the tennis ball in Fig. 16.1, and the ant and the human hair in Fig. 16.2 — we can see with our own eyes, whereas bacteria, viruses and red blood cells we cannot observe with the naked eye. Materials whose structures lie in this extremely small range are known as nanomaterials.

What Is Nanoscience?

At very small sizes, matter stops behaving the way we expect it to. A metal may change colour, a hard solid may become harder still, an unreactive element may turn into a good catalyst. Studying these changes is the business of nanoscience.

NoteDefinition

Nanoscience is the study of phenomena and the manipulation of materials at atomic, molecular and macromolecular scales, where properties differ significantly from those at a larger scale.

Defining Nanotechnology

Nanoscience asks what happens at this scale; nanotechnology puts the answer to use. It covers the whole route from an idea to a usable device — deciding the structure, checking what has actually been made, producing it, and applying it.

NoteDefinition

Nanotechnology is the design, characterization, production and application of structures, devices and systems by controlling shape and size at the nanometer scale.

Why Nano?

The nanometer scale needs to be fixed clearly before anything else. Conventionally, the nanometer scale is defined as 1–100 nm. One nanometer is one billionth of a metre, that is,

\[1\ \text{nm} = 10^{-9}\ \text{m}\]

To get a feel for how small this is, remember that a metre contains a thousand million nanometres. A human hair, which we can just about see across, is tens of thousands of nanometres wide.

The prefix comes from the Greek word for a dwarf — although, as the textbook remarks, ‘nano’ in practice is very much smaller than a dwarf. The same prefix appears wherever a quantity is divided by a thousand million, as in nanosecond and nanogram.

The materials we see around us are bulk materials that possess macroscopic physical properties. A grain of sand, which is a micron-sized material, still possesses the same bulk properties as a large block of the same substance — grinding sand finer does not change what sand is.

But a material synthesized at the nanoscale (1 nm – 100 nm) possesses unique optical, structural, thermal, catalytic, magnetic and electrical properties. These properties change as a function of size and are very different from those of their bulk materials. This is the whole reason the field exists: at the nanoscale, size itself becomes a property that can be adjusted, just as composition can.

Q. A grain of sand is far too small to handle with the fingers. Why is it still called a bulk material?

A. Because “bulk” refers to behaviour, not to convenience of handling. A micron-sized grain contains a very large number of atoms, and its melting point, colour, hardness and reactivity are the same as those of a large piece of the same substance. Only when the size falls into the 1–100 nm range do these properties begin to shift with size.

A spherical nanoparticle has a diameter of 50 nm. (a) Express this diameter in metres. (b) How many such particles, placed in a line and touching one another, would span a length of 1 mm?

  1. Using \(1\ \text{nm} = 10^{-9}\ \text{m}\),

\[50\ \text{nm} = 50 \times 10^{-9}\ \text{m} = 5.0 \times 10^{-8}\ \text{m}\]

  1. Both lengths must be expressed in the same unit before dividing. Since \(1\ \text{mm} = 10^{-3}\ \text{m}\),

\[\text{number of particles} = \frac{10^{-3}\ \text{m}}{5.0 \times 10^{-8}\ \text{m}} = 2.0 \times 10^{4}\]

So twenty thousand such particles are needed to cover a single millimetre — which is why nanoparticles cannot be seen even with a good optical microscope.

What Is a Nanomaterial?
NoteDefinition

A nanomaterial is a material having structural components with at least one dimension in the nanometer scale, that is 1–100 nm.

Read the phrase “at least one dimension” carefully, because it is what makes the definition broad. A sheet only a few nanometres thick counts as a nanomaterial even though it may be centimetres wide, because one of its dimensions lies in the nanoscale.

Nanomaterials are larger than single atoms but smaller than bacteria and cells. These may be nanoparticles, nanowires and nanotubes, according to their dimensions. Nanostructured materials may be large organic molecules, inorganic cluster compounds, and metallic or semiconductor particles.

Zero-, One- and Two-Dimensional Nanostructures

Nanostructures are classified by counting how many of their dimensions lie in the nanoscale.

  1. Zero-dimensional nanostructures: for example, nanoparticles. A zero-dimensional structure is one in which all three dimensions are in the nanoscale.

  2. One-dimensional nanostructures: for example, nanowires and nanorods. A one-dimensional nanostructure is one in which two dimensions are in the nanoscale.

  3. Two-dimensional nanostructures: for example, thin films. A two-dimensional nanostructure is one in which one dimension is in the nanoscale.

The types of material belonging to each class are illustrated in Fig. 16.3.

Diagram

Fig. 16.3 – Illustration of zero, one, two dimensions: three small block drawings, one with a tiny dot on the face (particle), one with a thin line along an edge (wire), one with a shaded top face (thin film), each beside its dimension label

Nanomaterial dimension Nanomaterial type Example
All three dimensions < 100 nm Nanoparticles, quantum dots, nanoshells, nanorings, microcapsules Zero-dimensional structure
One dimension < 100 nm Nanotubes, fibres, nanowires One-dimensional structure
Two dimension < 100 nm Thin films, layers and coatings Two-dimensional structure

zero-dimensional vs one-dimensional vs two-dimensional nanostructures

Feature Zero-dimensional One-dimensional Two-dimensional
Dimensions lying in the nanoscale All three Two One
Shape it produces A tiny particle or dot A long thin wire, rod or tube A wide but extremely thin sheet
Typical examples Nanoparticles, quantum dots, nanoshells Nanowires, nanorods, nanotubes, fibres Thin films, layers, coatings
Where it is used Catalysts, pigments, sunscreens, drug carriers Conducting channels, reinforcement, sensors Protective and functional surface coatings

Classify each of the following as a zero-, one- or two-dimensional nanostructure, giving a reason in each case: (a) a carbon nanotube of 2 nm diameter and 5 µm length, (b) a quantum dot of 8 nm diameter, (c) a scratch-resistant coating 60 nm thick on a spectacle lens.

Defining Nanochemistry

Chemistry contributes the actual making of these materials — choosing the reactants, controlling the conditions, and directing how the tiny pieces assemble.

NoteDefinition

Nanochemistry is the combination of chemistry and nanoscience. It deals with the designing and synthesis of materials of nanoscale with different size, shape, structure and composition, and their organization into functional architectures.

Nanochemistry is used in chemical, physical and materials science, as well as in engineering, biological and medical applications.

The word “architectures” is well chosen. In nanochemistry it is not enough to make particles of the right size; they then have to be arranged into a structure that performs a job — a coating, a sensor, a catalyst bed or a drug carrier.

A very highly useful application of nanochemistry is in medicine, and a simple skin-care product of nanochemistry is sunscreen. Sunscreen contains nanoparticles of zinc oxide, \(\mathrm{ZnO}\), and titanium dioxide, \(\mathrm{TiO_2}\). These chemicals protect the skin against harmful UV (ultraviolet) rays by absorbing or reflecting the light and prevent the skin from damage. At the nanoscale the particles are small enough that the cream spreads clear on the skin instead of leaving the thick white layer that the coarse powders used to leave.

Find out similar applications in medicine related to wounds and the healing process. Also find out applications of \(\mathrm{TiO_2}\) and \(\mathrm{ZnO}\) in other areas.

16.6 Characteristic Features of Nanoparticles

What makes the science at the nanoscale special is that at such a small scale, different laws dominate over those that we experience in our everyday life.

There is a simple physical reason behind almost everything in this section. In a large piece of matter, the overwhelming majority of atoms sit in the interior, completely surrounded by neighbours, and the few atoms on the surface hardly matter. As the particle shrinks, the fraction of atoms lying on the surface grows rapidly, and surface atoms have unsatisfied bonds and higher energy than interior atoms. Once a sizeable share of all the atoms are surface atoms, the material’s colour, reactivity, melting point, strength and conductivity all begin to shift.

16.6.1 Colour

Colour is an optical property that is different at the nanoscale. Elemental gold, as we know, has a nice shining yellow colour. However, if you had only 100 gold atoms arranged in a cube, its colour would be red.

Colour arises from the way a material interacts with light. In a metal, light is absorbed and re-emitted by the loosely held electrons of the metallic bond. When the particle becomes smaller than the wavelength of visible light, those electrons are confined within the particle, and the wavelength they absorb most strongly depends on how large that confining space is. Change the particle size and you change the absorbed wavelength — which means you change the colour of the sample, without changing the element at all. Fig. 16.4 shows solutions of gold nanoparticles of different sizes.

Diagram

Fig. 16.4 – Formation of gold nanoparticles solution: three glass vials labelled A, B and C standing side by side, holding colloidal gold of increasing particle size and showing pale yellow, red and deep purple-red colours respectively

Q1. Gold is a shining yellow metal that we recognise instantly. Why would a cube of only about a hundred gold atoms look red instead?

A. Because colour is a size-dependent property at the nanoscale, not a fixed label attached to the element. In bulk gold, the electrons of the metallic bond absorb and reflect light in the way that gives the familiar yellow lustre. In a cluster of about a hundred atoms, those same electrons are confined within a space far smaller than the wavelength of visible light, so the wavelength that the particle absorbs most strongly shifts. The light that comes back to our eyes is then red rather than yellow, even though every atom in the sample is still a gold atom.

Michael Faraday prepared ruby-red solutions of colloidal gold in the 1850s and noticed that the colour depended on how finely the metal was divided. He could not see the particles, and the explanation had to wait a century, but some of his original preparations are still preserved at the Royal Institution in London and still show the colour.

16.6.2 Surface Area

A high surface-to-volume ratio is a very important characteristic of nanoparticles. If a bulk material is subdivided into a group of individual nanoparticles, the total volume remains the same, but the collective surface area is largely increased.

surface-to-volume ratio (surface area divided by volume, so its SI unit is \(\text{m}^{-1}\); it rises as particle size falls, and for a cube of edge \(a\) it equals \(6/a\), which becomes very large when \(a\) is only a few nanometres)

With a large surface area for the same volume, these small particles react much faster, because more surface area provides a greater number of reaction sites, leading to more chemical reactivity. This is the same reason a powdered solid dissolves faster than a lump of it — carried to an extreme.

The explanation of the increase in surface area with a decrease in particle size is shown in Fig. 16.5.

Diagram

Fig. 16.5 – Surface area of nanoparticles: a solid cube of edge 1 m labelled “Area = 6 × 1m² = 6 m²”; the same cube divided into 8 cubes of edge ½ m labelled “Area = 6 × (1/2m)² × 8 = 12 m²”; and divided into 27 cubes of edge ⅓ m labelled “Area = 6 × (1/3m)² × 27 = 18 m²”

Fig. 16.5 shows the surface areas when a cube of \(1\ \text{m}^3\) was progressively cut into smaller cubes, until cubes of \(1\ \text{nm}^3\) were formed. The pattern is clear from the three stages drawn there: the material and its total volume never change, but every cut creates new faces, and the total exposed area keeps climbing.

Q. Cutting a block into pieces does not create any new matter. Where does the extra surface area come from?

A. From atoms that were already there but were buried. Every cut exposes two new faces made of atoms that were previously interior atoms. The total number of atoms is unchanged; what changes is how many of them lie on a surface and are therefore available to take part in a reaction.

A cube of edge 1 m is divided into small cubes of edge 1 nm. Calculate the total surface area of all the small cubes formed, and compare it with the surface area of the original cube.

Edge of the original cube \(= 1\ \text{m}\); edge of each small cube \(= 1\ \text{nm} = 10^{-9}\ \text{m}\).

Number of small cubes formed along one edge \(= \dfrac{1}{10^{-9}} = 10^{9}\)

Total number of small cubes \(= (10^{9})^{3} = 10^{27}\)

Surface area of one small cube \(= 6 \times (10^{-9})^{2} = 6 \times 10^{-18}\ \text{m}^2\)

Total surface area \(= 6 \times 10^{-18} \times 10^{27} = 6 \times 10^{9}\ \text{m}^2\)

Surface area of the original cube \(= 6 \times (1)^{2} = 6\ \text{m}^2\)

So the surface area has increased by a factor of \(10^{9}\) — the same one kilogram-scale piece of material now exposes an area of the order of thousands of square kilometres, while its volume has not changed at all. This is the single fact behind most of the special behaviour of nanoparticles.

A cube of edge 1 m is cut into small cubes of edge 1 µm. Calculate (a) the number of small cubes formed, (b) the total surface area of all the small cubes, and (c) the factor by which the surface area has increased compared with the original cube.

Bulk material vs nanomaterial of the same substance

Feature Bulk material Nanomaterial
Fraction of atoms on the surface Very small Very large
Surface-to-volume ratio Low High
Chemical reactivity Ordinary, governed mostly by interior structure Much greater, because of the large number of reaction sites
Colour Fixed for the substance Depends on particle size
Melting point Fixed for the substance Lower, and depends on particle size

16.6.3 Catalytic Activity

Due to the increase in surface area with a decrease in particle size, nanomaterial-based catalysts show increased catalytic activity. Usually they are heterogeneous catalysts, which means the catalysts are in the solid form and the reactions occur on the surface of the catalyst.

Since the reaction happens only on the surface, a catalyst that offers more surface per gram is a better catalyst per gram. Nanoparticle catalysts can also be easily separated from the reaction mixture and can be recycled, which keeps the process both cheaper and cleaner. For example, Pd and Pt metal nanoparticles are used in hydrogenation reactions.

\(\mathrm{TiO_2}\) and \(\mathrm{ZnO}\) are used in photocatalysis, that is, in reactions driven by absorbed light. Gold in bulk form is unreactive, but gold nanoparticles are found to be very good catalysts for various organic reactions.

Q3. Bulk gold is famously unreactive — it does not rust or tarnish. So why do gold nanoparticles turn out to be excellent catalysts?

A. The unreactivity of bulk gold is really the unreactivity of its surface, where each atom is held firmly by many neighbours and has little tendency to bind anything else. In a nanoparticle only a few nanometres across, a large fraction of the atoms lie at edges and corners with fewer neighbours and unsatisfied bonding capacity, and there are enormously more such sites per gram. These sites can hold reactant molecules just long enough to weaken their bonds — which is exactly what a heterogeneous catalyst must do. The element has not changed; the proportion of highly exposed atoms has.

The catalytic converter fitted to a petrol vehicle is built on this principle. Platinum, palladium and rhodium are expensive, so instead of using a solid block, the metals are deposited as nanoscale particles over a ceramic honeycomb with a very large internal area. A few grams of metal then present enough active surface to oxidise carbon monoxide and unburnt hydrocarbons and to reduce oxides of nitrogen in the exhaust gases as they rush past.

Find out various applications or uses of gold nanoparticles.

16.6.4 Thermal Properties: Melting Point

The melting point of a nanomaterial changes drastically and depends on size. For example, sodium clusters (\(\mathrm{Na}_n\)) of 1000 atoms appeared to melt at 288 K, while a cluster of 10,000 atoms melted at 303 K, and bulk sodium melts at 371 K.

Melting means that the ordered arrangement of atoms breaks down. An atom in the interior of a crystal is held by neighbours on all sides and needs a great deal of thermal energy to break free; an atom on the surface is held by fewer neighbours and is far easier to dislodge. In a tiny cluster, a large share of the atoms are surface atoms, so the whole particle loses its order at a lower temperature.

Diagram

Fig. 16.19 – Graph of melting temperature against number of atoms in a sodium cluster: points at 1000 atoms (288 K) and 10,000 atoms (303 K) joined by a rising curve that flattens towards a horizontal dashed line marked “bulk sodium, 371 K”

melting temperature of sodium clusters as the cluster size increases, Fig. 16.19 (By how much does the melting temperature rise when the cluster grows from 1000 to 10,000 atoms? Is the curve rising steeply or levelling off as it approaches the bulk value, and what does that shape suggest about clusters of a million atoms? Would you expect a cluster of 100 atoms to melt above or below 288 K?)

Q4. Sodium metal melts at 371 K, but a cluster of about 1000 sodium atoms was found to melt near 288 K. Why should simply making a piece of a metal smaller change the temperature at which it melts?

A. Because melting depends on how strongly each atom is held by its neighbours, and that differs for surface atoms and interior atoms. Bulk sodium is almost entirely interior atoms, each surrounded on all sides, so a high temperature is needed to break the lattice. In a cluster of a thousand atoms, a large proportion of the atoms sit on the surface with fewer neighbours holding them and with higher energy to begin with, so less thermal energy is required. As the cluster grows towards bulk size, that surface fraction falls and the melting point climbs back towards 371 K — which is exactly what the value for the 10,000-atom cluster shows.

16.6.5 Mechanical Properties

Mechanical strength: Nanosized copper and palladium clusters with diameters in the size range of 5–7 nm can have hardness up to 500% greater than that of the bulk metal.

A metal is normally deformed when planes of atoms slide over one another past defects in the crystal. When the grains of the metal are only a few nanometres across, there is very little room for such sliding to spread, so the material resists deformation far better and is measured as being much harder.

16.6.6 Electrical Conductivity

Electrical conductivity is observed to change at the nanoscale. For example, a carbon nanotube can act as a conductor or as a semiconductor in behaviour.

What decides which of the two it is, is the geometry of the tube — the direction in which the sheet of carbon atoms is rolled up, and the diameter of the resulting tube. Two nanotubes made of nothing but carbon atoms can therefore behave as differently as a metal wire and a silicon chip, which is why they are of such interest to the electronics industry.

Assertion (A): Nanoparticles of a metal are far more chemically reactive than a lump of the same metal of equal mass.

Reason (R): Subdividing a solid increases its total volume, and reactivity depends on volume.

State whether A and R are true or false, and whether R is the correct explanation of A. Justify your answer in one or two sentences.

16.7 Synthesis of Nanomaterials

16.7.1 Approaches to Synthesis

There are two approaches to the synthesis of nanomaterials: bottom up and top down. Fig. 16.6 shows a schematic illustration of the preparation methods of nanoparticles.

Diagram

Fig. 16.6 – Schematic illustration of the preparation of nanoparticles: a downward broad arrow from a block labelled “Bulk” through progressively smaller fragments to a central label “Nanoparticles” marked Top-Down; an upward broad arrow from scattered atoms and clusters to the same central label marked Bottom-up

In the bottom up approach, molecular components arrange themselves into more complex assemblies — atom by atom, molecule by molecule and cluster by cluster — building upward from the bottom. Example: synthesis of nanoparticles by colloidal dispersion.

In the top-down approach, nanomaterials are synthesized from bulk material by breaking the material. The bulk solids are dis-assembled into finer pieces until they are constituted of only a few atoms.

The two routes therefore start from opposite ends of the size scale and meet in the middle. Building up allows very fine control over size and shape, since the particle grows only as long as we let it grow; breaking down is simpler and better suited to large quantities, but the pieces obtained vary more in size.

Top-down vs Bottom-up approach to synthesis

Feature Top-down approach Bottom-up approach
Starting material Bulk solid Atoms, molecules or clusters
Basic operation Breaking the bulk material into finer and finer pieces Assembling small units into a larger structure
Direction on the size scale From large to small From small to large
Control over size and shape Comparatively less Comparatively fine control
Typical example Mechanical breaking down of bulk solids Synthesis of nanoparticles by colloidal dispersion

Q. If the bottom up approach gives better control, why is the top-down approach used at all?

A. Because control is not the only requirement. The top-down route starts from ordinary bulk material and can be scaled to large quantities with comparatively simple equipment, which matters when a coating or a powder is needed by the tonne. The bottom up route is preferred when the size and shape of every particle must be uniform, as in catalysis or medicine.

16.7.2 Wet Chemical Synthesis of Nanomaterials

Sol-gel process: two terms must be fixed before the process itself makes sense.

Sols are dispersions of colloidal particles in a liquid. Colloids are solid particles with diameters of 1–100 nm — that is, the colloidal size range and the nanoscale are the same range, which is why colloid chemistry became the natural starting point for making nanomaterials.

NoteDefinition

A sol is a dispersion of colloidal particles, of diameter 1–100 nm, in a liquid.

A gel is an interconnected rigid network with pores of submicrometer dimensions, and polymeric chains whose average length is greater than a micrometer. In simple terms, the separate particles of the sol have joined into one continuous framework, with the liquid trapped inside its pores, so the mixture no longer flows.

NoteDefinition

A gel is an interconnected rigid network with pores of submicrometer dimensions and polymeric chains whose average length is greater than a micrometer.

A sol-gel process is based on inorganic polymerization reactions. It is generally carried out at room temperature and includes four steps: hydrolysis, polycondensation, drying and thermal decomposition. This method is widely employed to prepare oxide materials.

The whole route is drawn in Fig. 16.7, which also shows the different products obtained depending on how the gel is treated.

Diagram

Fig. 16.7 – Schematic representation of the sol-gel process: precursor solution → sol → (dehydration reaction) → gel → (rapid drying) → aerogel; from the sol, a spinning branch → thin film coating (calcine); from the gel, branches → powder (calcine) and xerogel → dense ceramic (calcine)

The Reactions Involved

The reactions involved in the sol-gel process can be described as follows.

\[\mathrm{MOR} + \mathrm{H_2O} \longrightarrow \mathrm{MOH} + \mathrm{ROH} \qquad \text{(hydrolysis)}\]

Here MOR is a metal alkoxide: M stands for the metal atom and OR for an alkoxide group. Water attacks the metal alkoxide and replaces an OR group by an OH group, releasing the corresponding alcohol, ROH.

\[\mathrm{MOH} + \mathrm{ROM} \longrightarrow \mathrm{M\!-\!O\!-\!M} + \mathrm{ROH} \qquad \text{(condensation)}\]

In the condensation step, an M–OH group and an M–OR group join to form an M–O–M linkage, again releasing alcohol. Repeating this linking step again and again is what builds the extended metal–oxygen network — which is why the process is described as an inorganic polymerization.

metal alkoxide, M–OR (the precursor of the sol-gel route; it reacts readily with water to give M–OH and an alcohol → it needs moisture to be controlled carefully, since uncontrolled hydrolysis gives a precipitate rather than a sol → used to prepare oxide powders, films and ceramics at room temperature instead of by high-temperature melting)

Stages of the Sol-Gel Process
  1. Formation of a stable solution of the alkoxide or of the solvated metal precursor.
  2. Gelation, resulting from the formation of an oxide- or alcohol-bridged network (the gel) by a polycondensation reaction.
  3. Aging of the gel, which means that during that period the gel transforms into a solid mass.
  4. Drying of the gel: in this step, water and other volatile liquids are removed from the gel network.
  5. Dehydration: the material is heated at temperatures up to \(800\ ^\circ\text{C}\).

The sequence is collected in FC 16.5.

Flowchart

FC 16.5 – Sol-gel synthesis of nanomaterials: metal alkoxide precursor → hydrolysis with water → stable sol of colloidal particles → polycondensation (gelation) → gel with liquid trapped in pores → aging → solid mass → drying (removal of water and volatile liquids) → dehydration by heating up to 800 °C → oxide nanomaterial; branch from the sol: spinning/coating → thin film

The sol-gel route is a good example of green chemistry practised inside a laboratory. Oxide ceramics are traditionally made by melting or firing raw materials at very high temperatures for long periods; the sol-gel process assembles the same oxide network chemically at room temperature, and heat is needed only in the final dehydration step. Less energy is consumed for the same product, which is exactly what the principle of designing for energy efficiency asks of a process.

The dehydration step of a sol-gel preparation is carried out at \(800\ ^\circ\text{C}\). Express this temperature in kelvin, and state why the aging and drying steps are carried out before, and not after, this heating.

To convert a Celsius temperature to the kelvin scale, add 273 to it.

\[T = 800 + 273 = 1073\ \text{K}\]

The order of the steps matters because of what each one removes. Aging allows the network to strengthen into a solid mass, and drying removes water and other volatile liquids from the pores. If the wet gel were heated straight to 1073 K, the trapped liquid would turn to vapour suddenly inside a rigid network and crack the material apart. Removing the liquid gently first, and only then heating, leaves the oxide network intact.

16.7.3 Analysis or Characterization of Nanomaterials

Making a nanomaterial is only half the work. Since the particles cannot be seen, weighed out individually or tested by an ordinary chemical test, we must ask instruments to tell us what has actually been formed — whether nanoparticles were produced at all, how big they are, what shape their surface has, and which functional groups are attached to them.

The synthesized material is analyzed by various analytical tools or techniques. The name of each technique and its use are described in Table 16.1.

Table 16.1

Name of technique Instrument used Information
1. UV-visible spectroscopy UV-visible spectrophotometer Preliminary confirmation of formation of nanoparticles
2. X-ray diffraction (XRD) X-ray diffractometer Particle size, crystal structure, geometry
3. Scanning electron microscopy Scanning electron microscope (SEM) Structure of surface of material, that is morphology
4. Transmission electron microscopy Transmission electron microscope (TEM) Particle size
5. FTIR, Fourier transform infrared spectroscopy Fourier transform infrared spectrophotometer Absorption by functional groups, binding nature

Notice how the techniques divide the work between them. UV-visible spectroscopy gives the first quick indication that nanoparticles have formed, because their colour and absorption depend on size. XRD and TEM both report on size, but XRD does so for the crystal as a whole while TEM looks through an individual particle. SEM shows what the surface looks like, and FTIR reports which functional groups are present and how they are bound.

A student prepares zinc oxide nanoparticles by the sol-gel method. Name the technique she should use in each of the following situations, giving a reason.

(a) She wants a quick preliminary confirmation that nanoparticles have formed at all.

(b) She wants the particle size and the crystal structure of the sample.

(c) She wants to examine the surface morphology of the material.

  1. UV-visible spectroscopy, using a UV-visible spectrophotometer. The absorption of nanoparticles depends on their size, so an absorption measurement gives preliminary confirmation of their formation.

  2. X-ray diffraction, using an X-ray diffractometer, since XRD gives particle size along with crystal structure and geometry.

  3. Scanning electron microscopy, using a scanning electron microscope, because SEM shows the structure of the surface of the material, that is, its morphology.

Match each requirement in column A with the correct technique in column B.

Column A (requirement) Column B (technique)
(a) Identify the functional groups attached to the nanoparticle surface (i) TEM
(b) Measure the size of an individual particle in a transmitted-electron image (ii) FTIR
(c) Obtain the crystal structure of the sample (iii) SEM
(d) Study the morphology of the material’s surface (iv) XRD

16.7.4 Photographs of Instruments

The instruments named in Table 16.1 are shown in the photographs and schematic drawings that follow, so that the technique can be connected with the apparatus that performs it.

The X-ray diffractometer used for XRD measurements is shown in Fig. 16.8.

Diagram

Fig. 16.8 – Photograph of an X-ray diffractometer, showing the circular goniometer housing with the X-ray source and detector arms mounted on it

The working parts of a scanning electron microscope are drawn in Fig. 16.9, and the complete instrument is photographed in Fig. 16.10.

Diagram

Fig. 16.9 – Schematic diagram of a scanning electron microscope, labelled: electron gun, condenser lens (two), objective lens, sample chamber, sample, X-ray detector, backscatter detector, secondary detector, anode, electron beam, vacuum chamber

Diagram

Fig. 16.10 – Photograph of a complete scanning electron microscope installation with its column, sample chamber and control computer

The transmission electron microscope, which sends the electron beam through the specimen rather than across its surface, is shown with its column labelled in Fig. 16.11.

Diagram

Fig. 16.11 – Photograph of a transmission electron microscope beside a labelled column diagram: filament, Wehnelt, anode, gun, gun deflectors, fixed aperture, condenser lens 1 and 2, condenser stigmator, condenser aperture, beam deflectors, objective stigmator, objective lens upper, specimen holder, objective lens lower, objective aperture, selective area or intermediate aperture, image deflectors, intermediate lens, projector lens 1 and 2, different stigmator, CCD camera, viewing screen, beam axis

The instrument used for FTIR measurements is shown in Fig. 16.12.

Diagram

Fig. 16.12 – Photograph of an FTIR spectrophotometer with its sample compartment and the attached computer display

16.8 History of Nanotechnology

Nanomaterials have been produced and used by humans for hundreds of years. However, the understanding of certain materials as nanostructured materials is relatively recent. Craftsmen obtained their results by trial, by recipe and by long experience, without any idea of what was happening at the scale of atoms.

What changed was not the materials but the ability to look at them. Due to the development of advanced tools — that is, sophisticated instruments — it has been possible to reveal the information at the nanoscale, and only then could the old recipes be explained.

Some of the people whose work shaped this field are collected in Fig. 16.13, including the physicist whose 1959 lecture opened this chapter.

Diagram

Fig. 16.13 – Timeline panel of contributors to nanotechnology with portraits and years: Watson and Crick 1953, Richard Feynman 1959, Von Neumann machines 1966, Eric Drexler 1986, Foresight Institute 1989, Center for Responsible Nanotechnology, National Nanotechnology Initiative 1999

Nanomaterials Used Before They Were Understood
  1. The beautiful ruby red colour of some ancient glass paintings is due to gold and silver nanoparticles trapped in the glass matrix, as seen in Fig. 16.14.

Diagram

Fig. 16.14 – Photograph of two panels of old stained glass showing deep ruby red areas in the robes and background

  1. The decorative glaze or metallic film known as lustre, found on some medieval pottery, is due to certain spherical metallic nanoparticles.

  2. Carbon black is a nanostructured material that is used in the tyres of cars to increase the life of the tyre (discovered in 1900). Carbon nanotubes are made up of graphite sheets with a nanosized diameter, and they have the highest strength.

  3. Fumed silica, a component of silicone rubber, coatings, sealants and adhesives, is also a nanostructured material.

Q. If glassmakers were already using gold nanoparticles centuries ago, why do we say nanotechnology is new?

A. Because they were using the effect without knowing its cause. They knew that adding a gold preparation to molten glass produced red, but they could not see the particles, measure them or deliberately change their size. Nanotechnology begins when the structure at the nanoscale can be observed, controlled and designed — which needed instruments that did not exist until the twentieth century.

Two dates mark the modern beginning of the subject. The term ‘nanotechnology’ was defined by the Tokyo Science University professor Nario Taniguchi in 1974. The invention of the scanning tunneling microscope (STM) in 1980 then led to the discovery of fullerenes in 1986 and of carbon nanotubes a few years later — an instrument that could sense single atoms opened up a whole family of new carbon structures.

Carbon black is the most widely used nanostructured material of all, and almost every tyre on the road contains it. Its extremely fine particles bind to the rubber chains and reinforce them, so the tread resists wear and the tyre lasts far longer. Because discarded tyres are a serious waste problem, processes have been developed to recover carbon black from used tyres by heating them in the absence of air, so that the filler can be used again instead of being burnt.

Find out a larger number of nanostructured materials used in day-to-day products.

Collect information about the scientists who discovered the SEM, STM and TEM instruments.

Classification by Shape

Once instruments could reveal these structures, it became useful to sort them by shape as well as by size. The classes are illustrated in Fig. 16.15.

Diagram

Fig. 16.15 – Classification of nanomaterials in four panels: (a) 0D spheres and clusters, (b) 1D nanofibers, wires and rods, (c) 2D films, plates and networks, (d) 3D nanomaterials shown as a stacked block

To the zero-, one- and two-dimensional classes met earlier, this figure adds a third: 3D nanomaterials, in which nanoscale units such as particles, wires or layers are packed together into a bulk solid. The piece as a whole is large, but its internal structure is still built of nanoscale building blocks, which is what gives such a solid its unusual strength or catalytic behaviour.

Visualize the size effect: the size difference between the Earth and an apple is equal to the size difference between atoms (30 nm) and an apple.

A carbon nanotube has a diameter of 2 nm and a human hair is 50 µm wide. How many such nanotubes, laid side by side and touching, would be needed to match the width of the hair? Show the conversion of both lengths to metres before dividing.

“Ancient glassmakers were nanotechnologists.” Give one argument in support of this statement and one argument against it, using the difference between using a material and controlling its structure.

16.9 Applications of Nanomaterials

Nanochemistry has already contributed to a number of innovative products in various disciplines, because of the unique physical, chemical, optical, structural and catalytic properties of nanomaterials. A few applications are given below. In each of them, look for which characteristic feature from Section 16.6 is actually being used, because that is what turns a laboratory observation into a product.

Stronger, Lighter and Smarter Surfaces
  1. Nanoparticles can contribute to stronger, lighter, cleaner and smarter surfaces and systems. They are used in the manufacturing of scratchproof eyeglasses, in transport, in sunscreen, in crack-resistant paints, and so on.

A coating only a few tens of nanometres thick adds almost no weight and does not change how a lens looks, yet it changes how the surface behaves — how hard it is, how it handles water, and what it does with light.

Electronic Devices
  1. Nanomaterials are used in electronic devices. For example, in Magnetoresistive Random Access Memory (MRAM), which stores information using the magnetic state of extremely small elements rather than as stored electric charge, so the data is not lost when the power is switched off.
Water Purification
  1. Nanotechnology plays an important role in water purification techniques.

Water contains waterborne pathogens like viruses and bacteria. 1.1 billion people are without access to an improved water supply, and the provision of safe drinking water is currently a high priority.

Recently, cost-effective filter materials coated with silver nanoparticles (AgNps) have emerged as an alternative technology — for example, in household water purifiers. Silver nanoparticles act as a highly effective bacterial disinfectant and remove E. coli from water. The route from raw water to safe water is summarised in FC 16.6.

Flowchart

FC 16.6 – Water purification using a silver-nanoparticle filter: raw water containing bacteria and viruses → pre-filter removes suspended solids and turbidity → passes through porous filter material coated with silver nanoparticles → contact with the nanoparticle surface kills bacteria such as E. coli → treated water collected → safe drinking water

Q. Silver has been known to be antibacterial for a very long time. Why coat the filter with silver nanoparticles rather than with a thin sheet of ordinary silver?

A. Because the disinfecting action takes place at the surface where water actually touches the metal. For a given mass of silver, nanoparticles offer an enormously larger surface area than a sheet does, as the surface-area calculation in Section 16.6 showed, so a very small quantity of an expensive metal can treat a large volume of water — which is what makes the filter cost-effective.

Membrane filtration is the other place where the nanoscale reaches domestic water treatment. The reverse-osmosis cartridges sold for home purifiers work through a polymer membrane whose effective pores are of nanometre dimensions; water molecules pass through, while dissolved salts and larger contaminants do not. Two points are worth noting before buying one: the process rejects a stream of concentrated waste water along with the purified water, and it removes useful dissolved minerals along with the harmful ones, so a membrane unit is not automatically the right choice for every water supply.

Self-Cleaning Materials
  1. Lotus is an example of self-cleaning. The lotus plant (Nelumbo nucifera) grows in muddy water, and yet its leaves always appear clean. The plants’ leaves are superhydrophobic.

Nanostructures on the lotus leaves repel water, which carries dirt away as it rolls off. The lotus effect is the basis of self-cleaning windows. The mechanism is shown in Fig. 16.20.

Diagram

Fig. 16.20 – The lotus effect: enlarged cross-section of a lotus leaf surface covered with tiny nanoscale bumps and a waxy coating; a nearly spherical water droplet resting on the tips of the bumps with a large contact angle marked, and arrows showing the droplet rolling off and picking up dirt particles on its way

NoteDefinition

A superhydrophobic surface is one on which water does not spread out but stands as almost spherical droplets, because the surface is both water-repellent in nature and roughened at the nanoscale.

The reason the droplet picks up the dirt is worth stating plainly. On such a surface a water drop touches only the tips of the nanoscale bumps, so very little of it is in contact with the leaf. A dirt particle sitting on those same tips is held far more weakly by the leaf than it is by the passing drop, so it leaves with the water. On a smooth surface the drop would spread, wet the dirt in place and dry there as a stain.

which property of nanomaterials is used in which application

Application Characteristic feature used What it achieves
Sunscreen containing \(\mathrm{ZnO}\) and \(\mathrm{TiO_2}\) Optical behaviour at the nanoscale Blocks UV radiation while the film looks clear on the skin
Scratchproof eyeglasses, crack-resistant paints Mechanical strength of nanostructured material A very thin coating resists wear and cracking
MRAM in electronic devices Magnetic behaviour of nanoscale elements Stores data that survives a power cut
Silver-nanoparticle water filters Very high surface-to-volume ratio A small mass of silver disinfects a large volume of water
Self-cleaning windows Nanoscale surface texture (lotus effect) Water rolls off and carries dirt away

A manufacturer plans two products: (a) a window glass that cleans itself in the rain, and (b) a spectacle lens that does not scratch easily. For each product, state which characteristic feature of nanomaterials is being used, and explain in one or two sentences how it produces the required behaviour.

  1. The self-cleaning window uses the nanoscale texture of the surface — the lotus effect. A layer patterned with nanoscale bumps makes the glass superhydrophobic, so rainwater cannot spread on it. The drops stay nearly spherical, touch only the tips of the bumps and roll off, carrying dirt particles with them, so no dirt is left to dry on the glass.

  2. The scratchproof lens uses the mechanical strength of nanostructured material. A coating built of nanoscale grains leaves very little room for planes of atoms to slide over one another, so the surface resists deformation and abrasion far better than the plain lens material, while the coating is thin enough not to affect the transparency or weight of the lens.

For each situation below, name the nanomaterial or nanoscale feature that would be used, and state the property being exploited: (a) a paint for a bridge that must not crack when the metal expands in summer, (b) a village-level drinking water filter that must be cheap to run, (c) a cream that protects the skin from ultraviolet radiation without leaving a white layer.

16.10 Nanoparticles and Nanotechnology

Sol-gel processes are used in the motor vehicle industry to produce water-repellent coatings for windscreens and exterior mirrors. A thin oxide layer laid down from a sol keeps rainwater from spreading into a film, so the drops bead up and are swept away by the airflow, and the driver’s view stays clear.

Any technology powerful enough to be useful is powerful enough to cause harm, and nanotechnology is no exception. This section sets the gains against the risks.

Advantages
  1. Revolution in electronics and computing. Smaller components mean more circuitry in the same space, and faster, lighter devices that consume less power.

  2. Energy sector. Nanotechnology will make solar power more economical, and energy storage devices will become more efficient. Both improvements matter for the wider argument of this chapter: cheaper solar electricity and better storage reduce the amount of fuel that has to be burnt for the same service.

  3. Medical field. The manufacture of smart drugs helps cure faster and without side effects. Here “smart” means that the drug is carried to the site where it is needed rather than being spread through the whole body, so a smaller dose does the work and healthy tissue is spared. This approach is being applied to the curing of life-threatening diseases like cancer and diabetes.

Disadvantages

Despite the possibilities and the advancements that nanotechnology offers to the world, there also exist certain potential risks involved with it.

Nanotechnology has raised the standard of living, but at the same time it has increased pollution, which includes air pollution. The pollution caused by nanotechnology is known as nano pollution, and this kind of pollution is very dangerous for living organisms.

NoteDefinition

Nano pollution is the pollution caused by nanomaterials and by the processes used to make them, in which extremely small particles are released into the air, water or soil.

Nanoparticles can cause lung damage. Inhaled particulate matter can be deposited throughout the human respiratory tract and then deposit in the lungs. Because the particles are far smaller than ordinary dust, the body’s usual defences — the hairs and mucus of the nose and airways — do not trap them efficiently, so they travel deep into the lungs, as traced in FC 16.7.

Flowchart

FC 16.7 – Route of airborne nanoparticles into the body: nanoparticles released during manufacture, handling or use → suspended in air as very fine particulate matter → inhaled → too small to be trapped by nose and upper airways → deposited throughout the respiratory tract → settle in the lungs → tissue damage and other health effects

The characteristics of nanoparticles that are relevant for health effects are size, chemical composition and shape. Size decides how deep a particle can travel and how much surface it presents; chemical composition decides what it can do once it settles; and shape decides how easily the body can clear it away.

For the same reason, nanopowders are handled in the laboratory with the care given to any fine dust — weighed in an enclosure rather than in the open, kept damp or in suspension where the work allows it, and never allowed to become airborne.

Q. The same nanoparticles that are praised as excellent catalysts are described here as a health hazard. Is this a contradiction?

A. No — it is the same property seen from two sides. A very small particle with an enormous surface area is highly reactive and can go where a larger particle cannot. In a reactor that reactivity is useful; inside the lungs it is not. Whether a property is an advantage or a risk depends entirely on where the particle ends up, which is why containment matters as much as performance.

advantages and disadvantages of nanotechnology

Aspect Advantage Accompanying risk
Electronics and computing Smaller, faster, more efficient devices More nanomaterial in circulation and in electronic waste
Energy Cheaper solar power and better energy storage Manufacturing processes may themselves release nanoparticles
Medicine Smart drugs act faster and with fewer side effects Particles small enough to enter tissue can also reach tissue we do not intend
General Higher standard of living Nano pollution, and lung damage from inhaled particles

Two dry powders are being handled in a plant. Powder A consists of particles of about 50 µm diameter; powder B consists of nanoparticles of the same substance, about 50 nm in diameter. Which of the two poses the greater inhalation risk, and which three characteristics of nanoparticles decide the health effect?

Powder B poses the greater risk. Its particles are a thousand times smaller in diameter than those of powder A, so they are not trapped by the nose and upper airways and can be carried deep into the respiratory tract and deposited in the lungs. Their far larger surface area for the same mass also means much more of the substance is in contact with lung tissue.

The three characteristics of nanoparticles that are relevant for health effects are size, chemical composition and shape.

Note that the substance is chemically the same in both powders. It is the size, not the identity of the compound, that changes the hazard — which is exactly the theme of this chapter, seen from its uncomfortable side.

Bringing the Two Halves Together

The chapter began with green chemistry and ends with nanotechnology, and the two are not separate subjects. Nano pollution is a new hazard, and the twelve principles tell us how to respond to a new hazard: not by cleaning it up afterwards, but by designing the process so that particles are contained, by using safer solvents in the synthesis, by choosing routes that run at room temperature, and by designing nanomaterials that degrade into harmless substances at the end of their useful life. A technology this powerful has to be built green from the start.

A company proposes to manufacture silver nanoparticles for water filters using a solvent that is a volatile organic compound, with the drying step carried out in an open hall. Identify two green chemistry principles that this plan violates, suggest one change for each, and state which health risk of nanoparticles the open drying step creates.

16.11 Summary

Green chemistry: the idea

  1. Chemistry has improved the quality of life, but the growth of population and industry has made pollution and the energy crisis major global problems of the 21st century.
  2. Green chemistry is the use of chemistry for pollution prevention, by the environmentally conscious design of chemical products and processes that reduce or eliminate the use or generation of hazardous substances. The concept was coined by Paul T. Anastas.
  3. Its central shift is from treating waste after it forms to designing processes in which the waste and the hazard never arise.
  4. Sustainable development is development that meets the needs of the present without compromising the ability of future generations to meet their own needs; adopting the twelve principles of green chemistry is a way of achieving it.

The twelve principles of green chemistry

  1. Prevention of waste or by-products — prevent waste rather than treat it; zero waste technology also uses the waste of one system as the raw material of another.
  2. Atom economy — a measure of how many atoms of the starting materials end up in the useful product.
  3. Less hazardous chemical synthesis — design routes that are as safe as possible (DDT was replaced by BHC, whose γ-isomer is gammexane or lindane).
  4. Designing safer chemicals — make products that are less toxic or that need less toxic raw materials (adipic acid made enzymatically from glucose instead of from benzene, in the technology developed by Drath and Frost).
  5. Use of safer solvents and auxiliaries — prefer water and supercritical \(\mathrm{CO_2}\) to volatile halogenated solvents such as \(\mathrm{CH_2Cl_2}\), \(\mathrm{CHCl_3}\) and \(\mathrm{CCl_4}\).
  6. Design for energy efficiency — run reactions at room temperature and pressure where possible, using catalysts, micro-organisms, renewable materials and better heating technology such as microwave heating.
  7. Use of renewable feedstocks — prefer plant-based and biological raw materials to depleting ones such as crude oil.
  8. Reduce derivatives (minimization of steps) — avoid unnecessary protection and deprotection, which need extra reagents, generate waste and lower the atom economy.
  9. Use of catalysis — catalysts increase rate and selectivity, and reduce waste, reaction time and energy demand.
  10. Design for degradation — chemicals and their degradation products should not be toxic, bioaccumulative or environmentally persistent.
  11. Real-time analysis for pollution prevention — monitor and control processes continuously, before hazardous substances form.
  12. Safer chemistry for accident prevention — choose substances and physical forms that minimize accidents, explosions, fire and emissions.

Atom economy

  1. \[\%\ \text{atom economy} = \frac{\text{Formula weight of the desired product}}{\text{Sum of formula weights of all the reactants used in the reaction}} \times 100\]
  2. For the conversion of butan-1-ol to 1-bromobutane, the atom economy is \(\dfrac{137\ \text{u}}{275\ \text{u}} \times 100 = 49.81\ \%\).
  3. Yield and atom economy are different measures: a reaction may give a high yield and still waste most of the atoms fed into it.

The role of green chemistry

  1. The Earth has a natural capacity to deal with waste and pollution; we become unsustainable only when that capacity is exceeded.
  2. Green chemistry promotes innovative technologies in the design, manufacture and use of chemical products, reduces capital expenditure, prevents pollution and promotes industrial ecology.
  3. It helps protect stratospheric ozone, which is essential for life on the Earth, and helps control the greenhouse effect, that is, global warming.

Nanoscience and nanochemistry

  1. Nanoscience is the study of phenomena and the manipulation of materials at atomic, molecular and macromolecular scales, where properties differ significantly from those at a larger scale.
  2. Nanotechnology is the design, characterization, production and application of structures, devices and systems by controlling shape and size at the nanometer scale.
  3. The nanometer scale is conventionally 1–100 nm, and \(1\ \text{nm} = 10^{-9}\ \text{m}\). ‘Nano’ comes from the Greek word meaning dwarf.
  4. A nanomaterial has structural components with at least one dimension in the range 1–100 nm; it is larger than a single atom but smaller than bacteria and cells.
  5. Nanostructures are classified as zero-dimensional (all three dimensions in the nanoscale, e.g. nanoparticles), one-dimensional (two dimensions in the nanoscale, e.g. nanowires and nanorods) and two-dimensional (one dimension in the nanoscale, e.g. thin films).
  6. Nanochemistry is the combination of chemistry and nanoscience, dealing with the design and synthesis of nanoscale materials of chosen size, shape, structure and composition, and their organization into functional architectures.

Characteristic features of nanoparticles

  1. Colour: bulk gold is yellow, but about 100 gold atoms arranged in a cube would appear red.
  2. Surface area: subdividing a bulk solid keeps the volume the same but greatly increases the collective surface area, giving more reaction sites and greater chemical reactivity.
  3. Catalytic activity: nanomaterial catalysts are usually heterogeneous, are easily separated and recycled — Pd and Pt nanoparticles in hydrogenation, \(\mathrm{TiO_2}\) and \(\mathrm{ZnO}\) in photocatalysis, and gold nanoparticles as catalysts although bulk gold is unreactive.
  4. Thermal properties: melting point falls with size — sodium clusters of 1000 atoms melted at 288 K, clusters of 10,000 atoms at 303 K, while bulk sodium melts at 371 K.
  5. Mechanical properties: copper and palladium clusters of 5–7 nm can be up to 500% harder than the bulk metal.
  6. Electrical conductivity: a carbon nanotube can behave as a conductor or as a semiconductor.

Synthesis and characterization

  1. Nanomaterials are made by two approaches: bottom up (assembling atom by atom, molecule by molecule and cluster by cluster, as in colloidal dispersion) and top down (breaking bulk solids into finer and finer pieces).
  2. In the sol-gel process, a sol is a dispersion of colloidal particles (1–100 nm) in a liquid, and a gel is an interconnected rigid network with submicrometer pores. The process is based on inorganic polymerization, is generally carried out at room temperature, and includes hydrolysis, polycondensation, drying and thermal decomposition.
  3. \[\mathrm{MOR} + \mathrm{H_2O} \longrightarrow \mathrm{MOH} + \mathrm{ROH} \qquad \text{(hydrolysis)}\]
  4. \[\mathrm{MOH} + \mathrm{ROM} \longrightarrow \mathrm{M\!-\!O\!-\!M} + \mathrm{ROH} \qquad \text{(condensation)}\]
  5. Its stages are: stable solution of the alkoxide or solvated metal precursor → gelation → aging → drying of the gel → dehydration by heating up to \(800\ ^\circ\text{C}\).
  6. Characterization techniques: UV-visible spectroscopy (preliminary confirmation of nanoparticle formation), XRD (particle size, crystal structure, geometry), SEM (surface morphology), TEM (particle size) and FTIR (absorption by functional groups, binding nature).

Flowchart

FC 16.8 – The chapter in one sequence: choose a synthesis route (bottom up or top down; sol-gel for oxides) → characterize the product (UV-visible → XRD → SEM/TEM → FTIR) → apply the nanomaterial (coatings, electronics, water purification, self-cleaning surfaces) → assess the risk (nano pollution, inhalation) → redesign the process against the twelve principles of green chemistry, returning to the first step

History and applications

  1. Nanomaterials have been used for hundreds of years without being understood: the ruby red colour of ancient glass paintings (gold and silver nanoparticles), the lustre glaze of medieval pottery, carbon black in tyres (discovered in 1900) and fumed silica in silicone rubber, coatings, sealants and adhesives.
  2. The term ‘nanotechnology’ was defined by Nario Taniguchi in 1974, and the invention of the scanning tunneling microscope in 1980 led to the discovery of fullerenes in 1986 and of carbon nanotubes a few years later.
  3. Applications include scratchproof eyeglasses, sunscreen, crack-resistant paints, MRAM in electronics, filters coated with silver nanoparticles that remove E. coli from drinking water, and self-cleaning windows based on the lotus effect of the superhydrophobic leaves of Nelumbo nucifera.

Nanoparticles and nanotechnology: gains and risks

  1. Advantages: a revolution in electronics and computing; more economical solar power and more efficient energy storage; and smart drugs in medicine that cure faster and without side effects, including work against cancer and diabetes.
  2. Disadvantages: nanotechnology has increased pollution, including air pollution — the pollution caused by it is called nano pollution, which is very dangerous for living organisms.
  3. Inhaled nanoparticles can be deposited throughout the respiratory tract and settle in the lungs, causing lung damage. The characteristics of nanoparticles relevant for health effects are size, chemical composition and shape.

16.12 Objective Questions

  1. The development that meets the needs of the present without compromising the ability of future generations to meet their own need is known as
    1. Continuous development
    2. Sustainable development
    3. True development
    4. Irrational development
  2. Which of the following is the γ-isomer of BHC?
    1. DDT
    2. lindane
    3. Chloroform
    4. Chlorobenzene
  3. The prefix ‘nano’ comes from
    1. French word meaning billion
    2. Greek word meaning dwarf
    3. Spanish word meaning particle
    4. Latin word meaning invisible
  4. Which of the following information is given by the FTIR technique?
    1. Absorption of functional groups
    2. Particle size
    3. Confirmation of formation of nanoparticles
    4. Crystal structure
  5. The concept of green chemistry was coined by
    1. Born Haber
    2. Nario Taniguchi
    3. Richard Feynman
    4. Paul T. Anastas

16.13 Check Your Concepts

  1. A factory installs an efficient effluent treatment plant and releases clean water into the river. Its manager claims the factory now follows green chemistry. Do you agree? Justify your answer using the definition of green chemistry.

  2. Distinguish between yield and atom economy. Give one situation in which a reaction has a high yield but poor atom economy.

  3. Explain why an elimination reaction can never have 100% atom economy, whereas an addition reaction can.

  4. DDT was once regarded as one of the most valuable chemicals ever made, and was later withdrawn from general use. Which principle of green chemistry does this history illustrate, and why?

  5. Assertion (A): Protecting a functional group and later deprotecting it lowers the atom economy of a synthesis. Reason (R): The reagents used for protection and deprotection contribute atoms that do not appear in the final product. State whether A and R are true, and whether R is the correct explanation of A.

  6. Water and dichloromethane are both used as solvents. Compare them from the point of view of green chemistry, giving two points of difference.

  7. Why does a process that runs at room temperature usually release less carbon dioxide than one that runs at 500 K, even when carbon dioxide appears nowhere in its equation?

  8. What happens if a chemical is designed to be extremely stable so that the product lasts a long time? Discuss the benefit and the risk, naming the principle involved.

  9. Explain the terms persistent and bioaccumulative, and state why a substance that is both is especially dangerous.

  10. The Earth has a natural capacity to deal with waste. Why, then, does green chemistry insist on preventing waste at the design stage?

  11. A grain of sand and a nanoparticle of the same mineral are both far too small to handle with the fingers. Why is only one of them called a nanomaterial?

  12. Classify the following as zero-, one- or two-dimensional nanostructures and give a reason for each: quantum dot, nanowire, thin film, nanotube.

  13. Why does a metal that is unreactive in bulk, such as gold, become an effective catalyst when prepared as nanoparticles?

  14. Arrange the following in increasing order of melting temperature and justify your order: bulk sodium, a sodium cluster of 1000 atoms, a sodium cluster of 10,000 atoms.

  15. Assertion (A): Nanoparticles of a metal are far more chemically reactive than a lump of the same metal of equal mass. Reason (R): Subdividing a solid increases its total volume, and reactivity depends on volume. State whether A and R are true, and whether R is the correct explanation of A.

  16. Compare the top-down and bottom up approaches to the synthesis of nanomaterials under the headings: starting material, control over particle size, and suitability for large-scale production.

  17. Why must the gel be aged and dried before the dehydration step of the sol-gel process, and not after it?

  18. Match the requirement with the technique.

Column A Column B
a. crystal structure of the sample i. XRD
b. morphology of the surface ii. FTIR
c. functional groups bound to the particles iii. SEM
d. preliminary confirmation that nanoparticles have formed iv. UV-visible spectroscopy
  1. Ancient glassmakers produced ruby red glass using gold. Explain why they are still not described as nanotechnologists.

  2. Explain the lotus effect, and state how it is used in self-cleaning windows.

  3. Why do silver-nanoparticle-coated filters use very little silver and yet disinfect large volumes of water?

  4. “The property that makes nanoparticles useful is the same property that makes them hazardous.” Discuss this statement with reference to catalysis and to lung damage.

  5. Name the three characteristics of nanoparticles that are relevant for health effects, and explain what each one decides.

  6. A new plant is to manufacture nanoparticles. Suggest four changes to its design, each based on a different principle of green chemistry, that would reduce its environmental impact.

  7. Identify the principle of green chemistry applied in each case:

  1. bottom ash of a thermal power station is supplied to a brick industry;
  2. sensors continuously monitor a reactor for a toxic intermediate;
  3. a pesticide is redesigned to break down in soil within weeks;
  4. adipic acid is made from glucose using an enzyme instead of from benzene.
  1. Write the formula to calculate % atom economy.

  2. Name the γ-isomer of BHC.

  3. Ridhima wants to detect the structure of the surface of materials. Name the technique she has to use.

  4. Which nanomaterial is used for the tyres of a car to increase the life of the tyres?

  5. Name the scientist who discovered the scanning tunneling microscope (STM) in 1980.

  6. Define (i) Green chemistry (ii) sustainable development.

  7. Explain the role of green chemistry.

  8. Give the full form (long form) of the names of the following instruments.

  1. XRD
  2. TEM
  3. STM
  4. FTIR
  5. SEM
  1. Define the following terms:
  1. Nanoscience
  2. Nanotechnology
  3. Nanomaterial
  4. Nanochemistry
  1. How does nanotechnology play an important role in water purification techniques?

  2. Which nanomaterial is used in sunscreen lotion? Write its use.

  3. How will you illustrate the use of safer solvents and auxiliaries?

  4. Define catalyst. Give two examples.

  5. Explain any three principles of green chemistry.

  6. Explain atom economy with a suitable example.

  7. How will you illustrate the principle of minimization of steps?

  8. What do you mean by sol and gel? Describe the sol-gel method of preparation of nanoparticles.

  9. Which flower is an example of self cleaning?

16.14 Practice With Numericals

(Use atomic masses: H = 1, C = 12, N = 14, O = 16, Na = 23, S = 32, Ca = 40, Br = 80. Take \(1\ \text{nm} = 10^{-9}\ \text{m}\) and \(1\ \text{Å} = 10^{-10}\ \text{m}\).)

  1. Calculate the percentage atom economy of calcium oxide in the reaction \[\mathrm{CaCO_3}\text{(s)} \xrightarrow{\ \Delta\ } \mathrm{CaO}\text{(s)} + \mathrm{CO_2}\text{(g)}\]

  2. 1-bromobutane can also be prepared by the reaction \[\mathrm{CH_3CH_2CH_2CH_2OH} + \mathrm{HBr} \longrightarrow \mathrm{CH_3CH_2CH_2CH_2\!-\!Br} + \mathrm{H_2O}\] Calculate the percentage atom economy for 1-bromobutane by this route, and compare your answer with the value of 49.81% obtained for the route using sodium bromide and sulphuric acid.

  3. Calculate the percentage atom economy of 1,2-dibromoethane in the reaction \[\mathrm{C_2H_4} + \mathrm{Br_2} \longrightarrow \mathrm{C_2H_4Br_2}\] and state what your answer shows about addition reactions.

  4. Ammonia is manufactured by the reaction \[\mathrm{N_2}\text{(g)} + 3\,\mathrm{H_2}\text{(g)} \rightleftharpoons 2\,\mathrm{NH_3}\text{(g)}\] Calculate the percentage atom economy for ammonia.

  5. A cube of a solid of side 1 mm is divided into small cubes of side 100 nm. Calculate (a) the number of small cubes formed and (b) their total surface area.

  6. A cube of a metal of side 1 m is cut into cubes of side 1 µm. Calculate the total surface area of all the small cubes and the factor by which the surface area has increased.

  7. A spherical nanoparticle has a diameter of 20 nm. Express this diameter (a) in metres and (b) in ångström units.

  8. How many nanoparticles of diameter 5 nm, placed in a line and touching one another, are needed to span a length of 1 µm?

  9. The dehydration step of a sol-gel preparation is carried out at 600 °C. Express this temperature in kelvin.

  10. Bulk sodium melts at 371 K, while a cluster of 1000 sodium atoms melts at 288 K. Calculate (a) the lowering of the melting temperature and (b) this lowering as a percentage of the bulk melting temperature.

  11. The hardness of a 5–7 nm palladium cluster is stated to be up to 500% greater than that of the bulk metal. If the hardness of bulk palladium is taken as \(H\), express the hardness of the cluster in terms of \(H\).

  12. A carbon nanotube has a diameter of 2 nm. Calculate how many such nanotubes, laid side by side and touching, would be needed to cover a width of 1 mm.

  13. 1 nm = ….. m?